Industrial water treatment is a set of operations aimed at purifying water, as well as removing various foreign particles in suspended, molecularly dissolved and colloidal states. This allows separating and retaining heterogeneous impurities that can harm industrial equipment or affect the technological process of production.
Aquaguard Solutions offers modern developments of leading brands, and also provides a full range of services for the installation of industrial systems. Among our assortment you will be able to find products of public and exclusive brands. Such assortment allows us to satisfy all customer needs. Providing medium and small objects with professional water filtration devices is one of the priority areas of our company’s activity.
Features of industrial water purification
Modern equipment allows for the purification of ground and underground water to a drinking state, reagent treatment, chemical desalination of the liquid composition and other operations. The choice of suitable components for a water purification system depends on the characteristics and type of source, such as artesian well, river, lake. It’s also important to consider the goals.
Depending on this, commercial water filtration systems can have a different number of stages. For example, often to collect water from a reservoir located in the city, an enterprise needs to not only soften the liquid, but also remove mechanical impurities, viruses and bacteria from it. A preliminary water analysis helps to accurately determine the necessary equipment components.
What is a commercial water purifier and industrial water desalination plant?
A commercial water purifier or industrial desalination plant is a system that removes contaminants from water and delivers purified water in a sweet and healthy form. This device usually consists of three main parts: pre-treatment, reverse osmosis (RO) unit, and post-treatment.
In the pre-treatment stage, the system separates larger contaminants from the water. In the reverse osmosis unit, it removes salts, minerals, and bacteria. Finally, in the post-treatment stage, the system uses final filters or chemicals to bring the water to the desired quality.
These systems are used in various industries such as food processing, beverage production, agriculture, greenhouses, and aquaculture, and help provide high-quality water for various processes. In this article, we want to talk to you about the parts of a commercial water filtration system and we invite you to stay with us until the end of this article.
How a commercial water filtration system works
Commercial water filtration system or desalination is a modern method of water purification that uses the reverse osmosis process to purify water. An industrial water purifier is a device that can convert salt water into fresh water. Water desalination devices are available in home, semi-industrial, and industrial desalination models.
Nowadays, the quality of water consumed in industries is very important and all industries are looking to use light water with low salts. Using water with high salts and hardness has a direct impact on the quality of manufactured products, so in order to access quality water, industries use commercial water filtration systems.
Commercial or industrial water purifiers can be used in various industries, including drinking water production, steel industries, pharmaceutical industries, food industries, fish farming industries, poultry farming industries, agricultural industries, automotive industries, etc.
Reverse osmosis water purification
This process is one of the widespread separation and concentration methods that has various applications, including: desalination of saline and seawater, separation of organic and toxic materials from industrial wastewater, which is used on urban industrial scales and industrial water treatment.
In general, the movement of mass from one environment to another occurs due to a difference in concentration, or in other words, due to a difference in chemical potential. Osmosis is the movement of water from a dilute solution to a concentrated solution through a semipermeable membrane.
The phenomenon of reverse osmosis is used for water purification and, in general, for the process of concentration and separation. Reverse osmotic pressure is directly proportional to the concentration of salts in the solution.
Steps of commercial water filtration system
The desalination plant consists of various components, which we briefly explain below about each of the industrial water purification stages:
- Pre-treatment
The first stage in commercial water treatment is the pre-treatment stage. The basis of this stage is water filtration. Pre-treatment of water in industrial desalination includes sand filter, carbon filter and micron filter.
- Pressurized sand filter
A multi-purpose filter that removes suspended particles up to 50 microns. In order to remove suspended particles and water turbidity, a sand filter filled with granular silica is used. The fineness and granularity of the silica bed are determined according to the size of the particles to be removed. The difference in density between the different layers of sand causes the different layers to separate after backwash.
- Carbon filler
Another filter that is used to remove odor, taste, free chlorine in water, etc. The carbon filter further enhances water quality by removing odors, improving taste, and eliminating free chlorine. It effectively absorbs impurities, ensuring that the water is clean and fresh for consumption. This step helps to refine the water’s taste and smell, making it more palatable.
- Micron filter
Used to remove turbidity and particles up to 5 microns in diameter. Colloidal materials up to 5 microns in diameter that have passed through the sand filters will be removed from the water in this section and the SDI of the water will reach less than 3. In this way, the water is ready to enter the membranes.
- High-pressure pump
After passing through the pre-treatment stage, water enters the main part of the reverse osmosis purification system. At this stage, water loses its salts and contaminants by passing through the membranes.
Water must have the appropriate pressure to pass through the surface of the semi-permeable membranes. The higher the salinity of the water, the higher the working pressure of the system. The required pressure is provided by a stage pump or a high-pressure pump.
- Semi-permeable membrane
Reverse osmosis performs the final water purification and removes ions. The basis of the reverse osmosis method is to create a pressure higher than the osmotic pressure by pumps and reverse the movement of water through the semipermeable reverse osmosis filters from a higher osmotic pressure to a lower osmotic pressure.
Selecting filters with the right design and layout will increase the efficiency of the industrial reverse osmosis water system, increase water recovery, and reduce wastewater. The membranes remove 99.5% of the dissolved salts in the water using reverse osmosis water. This section also removes all microorganisms, suspended solids, and turbidity.
- Pressure chamber
A high-pressure pressure vessel is designed and implemented to house the membrane. It is specifically designed to withstand high pressure, ensuring efficient water filtration. It securely houses the membrane, allowing optimal performance during the filtration process.
- CIP system
The device has an auto-flush system, so that the CIP tank is filled with purified water when the device is operating, and when the device is turned off, water with low TDS enters the membrane and replaces the raw water in the membrane, preventing sediment clogging.
- Precision instruments
In order to control and monitor the process, it is necessary to use appropriate and sufficient precision instruments. Precision instruments include pressure gauges, flow meters, high and low pressure controllers (high and low pressure valves).
- Electrical panel
A central electrical panel with all required inputs and outputs controls the device automatically. All electrical panel components, including bimetals, contactors, and timer relays, are supplied from reputable domestic brands.
- Antiscalant injection system
Antiscalant chemicals are used to prevent fouling and formation of deposits on the membranes. The amount of antiscalant injected into the raw water inlet is between 3-5 ppm. This increases the life of the membranes.
- Pipes and fittings
The high-pressure fittings and pipes are crafted from stainless steel for durability, while the low-pressure fittings and pipes are constructed from UPVC for flexibility. These materials ensure optimal performance and resistance to corrosion.
- Chassis structure
The chassis is designed for strength and durability, using stainless steel or carbon steel with an epoxy coating for enhanced protection. The control panel is securely mounted on the chassis for easy access and operation.
Factors affecting the price of industrial water purification
- The production capacity of the device;
- The input TDS level is one of the most important factors in determining the price of an RO device. As the TDS level of the input water increases, the price of the industrial water purification device increases;
- Brand of stage pump and inlet pump;
- Chassis structure of industrial water purifier;
- Presence or absence of a pre-treatment system;
- Type and size of sand filter and carbon filter;
- High and low pressure connection types;
- Dosing pump brand;
- Presence or absence of CIP system;
- Type and size of industrial water purification membrane;
- Electrical panel and manual or automatic control system.
Advantages of commercial water filtration system
Commercial water filtration systems have outstanding advantages that make them an excellent choice for various industries. Among the most important advantages of this system are the following:
- High capacity for brackish water purification: This device is capable of purifying brackish water with high efficiency;
- Custom design capability: Devices can be designed for different water input values and different production capacities to match the specific needs of each unit;
- Removal of all types of contaminants: The reverse osmosis system has the ability to remove a wide range of contaminants, salts, and harmful substances present in water;
- Energy Saving: This method consumes significantly less energy and its operating costs are very affordable compared to other water purification methods;
- Brackish water purification: These devices can purify brackish water and provide the water needed for various uses;
- Wastewater recovery: The system’s effluent can be returned to the environment or, if needed, reused in the device for retreatment.
Using these systems allows you to continuously benefit from purified, pollution-free water.
Discover the most powerful commercial water filter for your business
Industrial water purification involves the implementation of various engineering and technological solutions and the installation of filtering equipment. Our company offers you to buy settling tanks for liquid clarification, aeration columns, desalination and softening devices, reverse osmosis filters and water ultrafiltration devices that provide liquid purification at the molecular level.
Experience the power of a clean water system with our most powerful commercial water filtration system. Aquaguard Solutions is proud to introduce our leading water cleaning products, which are designed to effectively and efficiently purify commercial water systems.
Our commercial water cleaning products feature powerful technologies that remove dirt, contaminants, and pollutants from water, ensuring a clean and safe environment for businesses and industries. With their high efficiency, our water cleaning products are ideal for a variety of commercial applications, including manufacturing plants, food processing plants, and industrial facilities.
The advanced filtration systems of our water cleaning products ensure superior water quality, promoting a safer and healthier work environment. With their user-friendly design and durable construction, our products are a reliable and cost-effective solution for all your commercial water cleaning needs.
Invest in the most powerful commercial water cleaning products from Aquaguard Solutions in Royse, Frisco, and Crandall TX and enjoy the benefits of pure water for your business. Experience the difference with our high-quality water cleaning products today!
Offer From Aquaguard Solutions in Royse, Frisco, Crandall TX
In locations, Aquaguard Solutions offer a comprehensive approach to installing water treatment systems. We work with each client individually. Water treatment projects can be developed individually or selected by you from ready-made solutions. The work includes:
- Determination of technical and economic components
Before the start of the project development, our specialists take water samples and conduct a thorough inspection of the facility where we will carry out the commercial water filtration system.
- Creation of a water treatment project
Our specialized team develops a water treatment project based on the data obtained and coordinates the received documentation with the customer.
- Delivery of the necessary equipment for water purification
Due to our company’s own warehouse facilities, we carry out the delivery of water treatment system components to the site in the shortest possible time. If the project requires the installation of components that are not currently in stock, the delivery period does not exceed 3 days.
- Implementation
Our specialists install water treatment equipment and perform commissioning work at the industrial facility, after which it is put into operation. After that we will train your staff in maintenance rules.
- Service maintenance
At the customer’s request, Aquaguard Solutions also implements a full range of services for further maintenance and repair of equipment that provides water purification at the facility.
- Installation supervision
If you wish to install water treatment equipment yourself, you can use our installation supervision offer. In this case, its installation and adjustment will be carried out under the supervision of our experienced specialist.
Our company can offer industrial reverse osmosis systems with a capacity of up to 10 cubic meters per hour. As a rule, such systems are designed individually, based on the customer’s needs and water analysis. For more information, call at (817) 576-2226, or send us an email at info@aquaguard.solutions.
Final Words
Purification of tap water is a necessary condition in residential buildings and enterprises whose work is directly related to the use of water. Commercial water filtration systems are used by public utilities, in the food, chemical and medical industries, in restaurants, canteens and cafes.
The main task of commercial water filtration systems is to filter and prepare large volumes of water. Installing such a system is a reasonable solution where water consumption exceeds 300 liters per day, for example:
- In catering establishments, hotels, residential buildings;
- In the production of double-glazed windows, metalworking;
- In medical institutions and medical laboratories;
- In boiler rooms;
- In distilleries, breweries, sauce production, dairy products, juices and confectionery;
- For preparation and additional filtration of water from wells, bottled water;
- For commercial window cleaning, glass facades;
At Aquaguard Solutions in Frisco, Royse, and Crandall TX, you will find high-performance water purification filters and industrial reverse osmosis systems. The output of the most powerful units reaches 1000 liters per hour. These are triple filtration systems that purify water from large impurities of heavy metals and their salts, from organic compounds (bacteria, viruses) and from the smallest particles contained in water.
Frequently Asked Questions (FAQs)
How to Choose a Water Treatment System for Commercial Use?
A water filter for business is selected based on individual needs. For a cafe or restaurant, this can be a direct-flow reverse osmosis. For a car wash, production and other places where large volumes of water purification are required, an industrial high-performance reverse osmosis system is installed. A vending machine for selling clean drinking water is offered as a ready-made business.
How Often Should I Replace the Filters in My Water Treatment System?
The frequency of filter replacement depends on the type of system and the water quality in your area. For residential systems, it’s generally recommended to replace filters every 6 to 12 months. However, for commercial systems with higher usage, filters may need to be replaced more frequently. Always follow the manufacturer’s guidelines for optimal performance.
What Are the Benefits of Using Reverse Osmosis for Water Purification?
Reverse osmosis (RO) effectively removes contaminants such as salts, minerals, bacteria, and other impurities from water. It provides high-quality, purified water, making it ideal for both residential and commercial applications. RO is widely used for drinking water, industrial processes, and even in food production for its ability to ensure safe, clean water.